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Pop-Up, Pre-Cut & Interfolded Foil Sheets for Foodservice — Wholesale, OEM & Private Label
SEPACK manufactures pre-cut aluminum foil sheets — the pop-up, interfolded wrap sheets that delis, burger counters and food trucks pull one at a time to wrap a sandwich without cutting or tearing. Each sheet dispenses flat and ready from the box, so service stays fast and every wrap is the same size. Standard and heavy-duty grades, plain or paper-backed, in sheet and square formats. Supplied wholesale and private-label, with custom sheet size, gauge and printing.
| Format | Typical Size | Grade | Best For | Custom |
|---|---|---|---|---|
| Pop-up sheet | 9 x 10.75 in / 12 x 10.75 in | Standard | Sandwiches, deli wraps | Yes |
| Interfolded sheet | To spec | Standard / Heavy | High-volume counters | Yes |
| Foil square | 9 x 9 in / 12 x 12 in | Standard / Heavy | Burgers, portions | Yes |
| Heavy-duty sheet | 12 x 12 in / 14 x 14 in | Heavy | Hot, greasy, heavy items | Yes |
| Paper-backed sheet | To spec | Foil + paper | Burgers, hot sandwiches | Yes |
Sheets dispense from pop-up boxes; sizes, gauge, backing and box count are cut to order. Plain foil, paper-backed and printed options available. For continuous rolls rather than pre-cut sheets, see aluminum foil rolls.
Pop-up or interfolded foil sheets are pre-cut aluminum foil sheets folded so that pulling one sheet lifts the next, the way a tissue box works. They dispense flat and ready from a counter box, so staff wrap food without unrolling or cutting. They are the foodservice standard for fast wrapping.
At a counter, a roll has to be unrolled, measured and cut for every wrap, which is slow and wastes foil on over-pulls and bad tears. Pre-cut sheets remove all of that — one consistent sheet per pull. Faster service, consistent portions, less waste. The roll still wins for lining and covering large pans; see foil rolls.
Common foodservice sheet sizes wrap a sandwich, a burger or a deli portion, with larger sheets and foil squares for bigger items. We cut sheets to your size, so a sheet matches the food and the wrap your line uses. Custom sizes are made to order.
A paper-backed sheet bonds a layer of paper to the foil. The paper face resists sticking to hot, greasy or cheesy food and adds a little insulation, while the foil holds heat and shape. It is the standard for burgers and hot sandwiches — see sandwich wrap.
Yes. We supply foodservice sheets and private-label boxes — your box, your sizes, your branding — alongside bulk stock. White-box, retail-printed or foodservice cases, built to your spec.
Yes. Foil sheets are food-grade aluminum and 100% recyclable, and recycling aluminum uses a small share of the energy of primary production. They meet FDA and EU food-contact rules, and the factory holds FDA, BRC, ISO, SGS, Kosher and BSCI certification.
Minimum order depends on sheet size, grade, backing and printing, with custom sizes and private label following a sample-and-approval flow before bulk. Send the spec and your volume, and we will confirm the right MOQ and lead time.
Foil sheets and foil rolls are the same material doing two different jobs. The roll covers and lines; the sheet wraps. For any operation that wraps food to order — a deli, a burger counter, a food truck — the pre-cut sheet is the faster, cleaner, more consistent choice, and it is bought differently from a roll. This guide covers the sheet formats, when to use sheets over rolls, and what to specify.
These three terms describe the same convenience from different angles. Pre-cut means the foil arrives as finished sheets, not a roll to cut. Interfolded means the sheets are folded into each other so pulling one lifts the next. Pop-up is the box that dispenses them one at a time, like tissues. Together they make a wrapping station where a worker pulls a single flat sheet, wraps, and grabs the next without ever touching a cutter — the format that runs most foodservice counters.
The rule is simple: wrap with sheets, line and cover with rolls. A counter wrapping sandwiches or burgers to order wants pre-cut sheets for speed, consistency and portion control. A kitchen lining sheet pans, covering steam tables or tenting roasts wants a roll it can size on the spot. Most foodservice operations buy both — sheets at the wrapping station, rolls in the back — which is why sourcing them together from one supplier keeps the program simple.
A plain foil sheet holds heat and shape and is right for most wrapping. A paper-backed sheet bonds paper to the foil so the paper face touches the food: it resists sticking to hot, greasy or cheesy items, adds a little insulation, and prints cleanly for branding. Burgers and hot sandwiches are the classic case for paper-backed. The closely related foil-laminated sandwich wrap covers the same need where a softer, more paper-like wrap is wanted.
Sheet size follows the food. A sandwich wants a different sheet from a burger or a full deli portion, and square sheets suit items wrapped from the center out. The point of pre-cut is consistency, so the size should match the most common item the counter wraps — too small and food is exposed, too large and foil is wasted on every wrap. Sheets and squares are cut to the buyer’s size rather than forced to a fixed one.
For a brand or distributor, sheets are a private-label product: the dispenser box carries the brand, sizes and printing, so a foodservice supplier or retailer sells under its own name. Boxes can run as white-box, retail-printed or foodservice cases, in the counts a counter goes through. The run is built to the brand’s sheet size, grade and artwork, sampled and approved before bulk.
Foil sheets are single-material aluminum and fully recyclable, the same as rolls and containers, and recycling aluminum uses a small share of the energy of primary production. Paper-backed sheets separate for recycling where facilities allow. Every sheet is food-grade and meets FDA and EU food-contact requirements, so it clears North American, European and export markets for foodservice and retail.
